Process Intel automatically identifies and correlates ideal Process Settings that deliver Perfect Quality. It connects the most crucial metric in manufacturing directly to its drivers. Our system increases Visibility, Traceability, and Accountability to prevent liability from product quality defects when “Manufacturers build blind.” We improve overall Quality in Industrial Operations by automatically correlating and contextualizing vital operational data. Our Industry 4.0 Smart Monitoring solution enables Real-Time IIOT data, Autonomous Decisions, Predictive Analytics, and ML/AI Data Science Insights.
Inspection plans are created differently for various phases of the Manufacturing process. Any material, whether it’s raw, semi-finished, or finished, must be checked based on various “quality check” points, which are divided into other “steps”. These steps include the areas for inspection of the product, which may consist of appearance, performance, dimensions, strength, etc. Sufficient information about the examination makes it easier to backtrack the inspection initiation and reach the root cause if needed. Visual and audio files are also used as evidence for the readings and reports.
Every inspection plan is followed with formality. Individual inspection lot is comprised of a blend of materials, the plant at which the products are being held, and events when the inspection plan is assigned for the lot. The lots are distinguished from one another based on a few unique identifications like tracking numbers, reference number, and batch number. A lot can be created either manually through a web browser, extracted from an excel file, or integrated through an external system. The created lots can be assigned to specific inspectors, and inspectors will use the mobile application to execute inspections on those lots. Inspection lots reports are created based on pre-defined inspection plans. Users can use the same inspection plan on various lots with different batch sizes.
The system is equipped with a flawless network of sensors and gateways that can be provided for integration upon request. The sensors work on the standard connectivity criteria. All the sensors for the system will be easily installed and managed through a dashboard. The reading from a sensor will trigger an alert or notification that will be sent to the designated user.
In the case of any defects in the procedure, a root cause analysis is performed, to narrow down the area of the problem, and identify the exact problem in the system. The system uses Quality Issue Management standards for the root cause analysis. Process Intel follows advanced QIM methods like Fishbone, 5Y, and FMEA. The inspection lot reports and tables will be generated in real time for a detailed analysis of the progress. Users can download the graphical or tabular reports for offline use in the form of Excel spreadsheets.
Another added function to the Process Intel system is the use of “Forms”. Forms are used to extract information about specific activities. General forms, as the name suggests, are used to gather broad information regarding employees or workflow. The system also pushes “workflow-enabled forms” that are devised to keep track of the work being done and procure additional information about the machinery or the environment at any step.
A mobile application has also been introduced that facilitates the users. The user-friendly application features a list-based selection dashboard. The app will also feature a reference pointer that the inspector can use to highlight any critical note or information with attached media evidence to increase the overall visibility of the process.
“Watches” is another essential and powerful feature of Process Intel. Team leads can intimate members about any upcoming event, training, or even policy change. Descriptive instructions, media attachments, two-way commenting, and “acknowledgment” can be incorporated to use the feature to its fullest.
Inspection plans are created differently for various phases of the Manufacturing process. Any material, whether it’s raw, semi-finished, or finished, must be checked based on various “quality check” points, which are divided into other “steps”. These steps include the areas for inspection of the product, which may consist of appearance, performance, dimensions, strength, etc. Sufficient information about the examination makes it easier to backtrack the inspection initiation and reach the root cause if needed. Visual and audio files are also used as evidence for the readings and reports.
Every inspection plan is followed with formality. Individual inspection lot is comprised of a blend of materials, the plant at which the products are being held, and events when the inspection plan is assigned for the lot. The lots are distinguished from one another based on a few unique identifications like tracking numbers, reference number, and batch number. A lot can be created either manually through a web browser, extracted from an excel file, or integrated through an external system. The created lots can be assigned to specific inspectors, and inspectors will use the mobile application to execute inspections on those lots. Inspection lots reports are created based on pre-defined inspection plans. Users can use the same inspection plan on various lots with different batch sizes.
The system is equipped with a flawless network of sensors and gateways that can be provided for integration upon request. The sensors work on the standard connectivity criteria. All the sensors for the system will be easily installed and managed through a dashboard. The reading from a sensor will trigger an alert or notification that will be sent to the designated user.
In the case of any defects in the procedure, a root cause analysis is performed, to narrow down the area of the problem, and identify the exact problem in the system. The system uses Quality Issue Management standards for the root cause analysis. Process Intel follows advanced QIM methods like Fishbone, 5Y, and FMEA. The inspection lot reports and tables will be generated in real time for a detailed analysis of the progress. Users can download the graphical or tabular reports for offline use in the form of Excel spreadsheets.
Another added function to the Process Intel system is the use of “Forms”. Forms are used to extract information about specific activities. General forms, as the name suggests, are used to gather broad information regarding employees or workflow. The system also pushes “workflow-enabled forms” that are devised to keep track of the work being done and procure additional information about the machinery or the environment at any step.
A mobile application has also been introduced that facilitates the users. The user-friendly application features a list-based selection dashboard. The app will also feature a reference pointer that the inspector can use to highlight any critical note or information with attached media evidence to increase the overall visibility of the process.
“Watches” is another essential and powerful feature of Process Intel. Team leads can intimate members about any upcoming event, training, or even policy change. Descriptive instructions, media attachments, two-way commenting, and “acknowledgment” can be incorporated to use the feature to its fullest.
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